医疗级PEEK, 电线护套， ISO 10993

 

KetaSpire® KT-851 NL

聚醚醚酮

Solvay Specialty Polymers

Technical Data

 

产品说明

KetaSpire® KT-851 NL resin is a depth-filtered grade of polyetheretherketone (PEEK) supplied in non-lubricated, natural-color pellet form and is specially designed for use in extruded wire insulation coating. KT-851 NL offers the needed balance of properties and processability for applying thin insulation coatings onto copper or other conducting wire using a continuous extrusion process to achieve a robust insulation coating that is capable of withstanding the harsh use environments of many industrial applications.

 

KetaSpire® PEEK is produced to the highest industry standards and is characterized by a distinct combination of properties, which include excellent chemical resistance to organics, acids and bases, best in class fatigue resistance, excellent wear resistance, ease of melt processing and high purity.

 

A lubricated form of this resin is available as KT-851 in natural color (NT). The pellets in the lubricated versions are supplied with a very light dusting (0.01%) of calcium stearate to aid with conveying through single screw extruder-based processing equipment.

总体

材料状态 • 已商用：当前有效

资料 1 • Technical Datasheet

搜索 UL 黄卡 •  Solvay Specialty Polymers

•  KetaSpire®

供货地区 • 北美洲 • 拉丁美洲 • 亚太地区

• 非洲和中东 • 欧洲

添加剂 • 润滑剂

• 尺寸稳定性良好 • 耐疲劳性能 • 阻燃性

特性 • 抗撞击性，良好 • 耐热性，高

• 耐化学性良好 • 延展性

用途 • 电气/电子应用领域 • 电线护套 • 石油/天然气用品

机构评级 • ISO 10993

RoHS 合规性 • 联系制造商

外观 • 自然色

形式 • 粒子

加工方法 • 机器加工 • 型材挤出成型 • 注射成型

 

物理性能 额定值(英制) 额定值(公制) 测试方法

密度 / 比重 1.30 1.30g/cm³ ASTM D792

熔流率（熔体流动速率） (400°C/2.16 kg) 10g/10 min 10g/10 min ASTM D1238

收缩率 ASTM D955

流动 0.011 到 0.013in/in 1.1 到 1.3%

横向流动 0.013 到 0.015in/in 1.3 到 1.5%

吸水率 (24 hr) 0.10% 0.10% ASTM D570

机械性能 额定值(英制) 额定值(公制) 测试方法

拉伸模量

-- 3 522000psi 3600MPa ASTM D638

-- 558000psi 3850MPa ISO 527-2/1A/1

拉伸应力

屈服 13800psi 95.0MPa ISO 527-2/1A/50

-- 13900psi 96.0MPa ASTM D638

伸长率

屈服 4 5.2% 5.2% ASTM D638

屈服 4.8% 4.8% ISO 527-2/1A/50

断裂 4 20 到 30% 20 到 30% ASTM D638

断裂 20 到 30% 20 到 30% ISO 527-2/1A/50

弯曲模量

-- 566000psi 3900MPa ASTM D790

-- 525000psi 3620MPa ISO 178

 

 

KetaSpire® KT-851 NL

聚醚醚酮

Solvay Specialty Polymers

机械性能 额定值(英制) 额定值(公制) 测试方法

弯曲强度

-- 22000psi 152MPa ASTM D790

-- 16200psi 112MPa ISO 178

压缩强度 17500psi 121MPa ASTM D695

剪切强度 13300psi 91.5MPa ASTM D732

冲击性能 额定值(英制) 额定值(公制) 测试方法

悬壁梁缺口冲击强度

-- 1.3ft•lb/in 69J/m ASTM D256

-- 3.6ft•lb/in² 7.5kJ/m² ISO 180

无缺口悬臂梁冲击 无断裂 无断裂 ASTM D4812

ISO 180

硬度 额定值(英制) 额定值(公制) 测试方法

洛氏硬度 (M 级) 97 97 ASTM D785

肖氏硬度 (邵氏 D, 1 秒) 88 88 ASTM D2240

热性能 额定值(英制) 额定值(公制) 测试方法

载荷下热变形温度 5 ASTM D648

264 psi (1.8 MPa), 退火, 0.126 in (3.20 mm) 315°F 157°C

玻璃转化温度 302°F 150°C ASTM D3418

熔融峰值温度 644°F 340°C ASTM D3418

线形热膨胀系数 - 流动 2.4E-5in/in/°F 4.3E-5cm/cm/°C ASTM E831

(-58 到 122°F (-50 到 50°C))

比热 DSC

122°F (50°C) 0.323Btu/lb/°F 1350J/kg/°C

392°F (200°C) 0.466Btu/lb/°F 1950J/kg/°C

导热系数 1.7Btu•in/hr/ft²/°F 0.24W/m/K ASTM E831

电气性能 额定值(英制) 额定值(公制) 测试方法

表面电阻率 > 1.9E+17ohms > 1.9E+17ohms ASTM D257

体积电阻率 2.5E+17ohms•cm 2.5E+17ohms•cm ASTM D257

介电强度 (0.00197 in (0.0500 mm), 非晶膜) 5000V/mil 200kV/mm ASTM D149

充模分析 额定值(英制) 额定值(公制) 测试方法

熔体粘度 (752°F (400°C), 1000 sec^-1) 380Pa•s 380Pa•s ASTM D3835

补充信息

Standard Packaging and Labeling

 

• KetaSpire resins are packaged in polyethylene buckets or cardboard boxes depending upon the order size. Individual packages will be plainly marked with the product, color, lot number, and net weight. 

 

注射 额定值(英制) 额定值(公制)

干燥温度 302°F 150°C

干燥时间 4.0hr 4.0hr

料筒后部温度 671°F 355°C

料筒中部温度 689°F 365°C

料筒前部温度 698°F 370°C

射嘴温度 707°F 375°C

模具温度 347 到 401°F 175 到 205°C

注射速度 快速 快速

螺杆压缩比 2.5:1.0 到 3.5:1.0 2.5:1.0 到 3.5:1.0

 

 

KetaSpire® KT-851 NL

聚醚醚酮

Solvay Specialty Polymers

 

注射说明

Drying

 

• KetaSpire resins must be dried completely prior to melt processing. Incomplete drying will result in defects in the formed part ranging from surface streaks to severe bubbling. Pellets can be dried on trays in a circulating air oven or in desiccating hopper dryer. Drying conditions recommended are 4 hours at 150°C (300°F) . 

 

Injection Molding

 

• KetaSpire resins can be readily injection molded in most screw injection machines. A general purpose screw with a compression ratio in the range of 2.5 - 3.5 : 1 is recommended, as is minimum back pressure. Injection speeds should be as fast as possible, consistent with part appearance requirements. Mold temperatures in the range of 175°C to 205°C (350°F to 400°F) are suggested. Recommended starting point barrel temperatures are shown in the following table. 

 

 

 

 

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